AURVTN023 - Repair adhesive bonded structural damage on vehicles
Assessor Resource
AURVTN023 Repair adhesive bonded structural damage on vehicles
Assessment tool
Version 1.0 Issue Date: May 2024
This unit describes the performance outcomes required to repair bonded vehicle body panels and structures using an adhesive attachment method. It involves preparing for the task, selecting and using specialist tools and equipment, removing bonded structural damage, repairing panel sections, applying approved adhesives and realigning the structural repair, and completing workplace processes and documentation.
It applies to those working in the automotive body repair industry.
No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)
Evidence Required
List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to repair adhesive bonded structural damage
1.1 Job requirements are determined from workplace instructions
1.2 Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
1.3 Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
1.4 Hazards associated with the work are identified and risks are managed
1.5 Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
1.6 Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
2. Remove and replace bonded sections
2.1 Replacement panels and components are checked against vehicle specifications and for quality
2.2 Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
2.3 Bonded panels and structures are repaired according to OEM procedures and stored until required
2.4 Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
2.5 Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
2.6 Bonded panels and structures are cleaned without causing damage to systems or components
3. Complete work processes
3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
3.4 Workplace documentation is processed according to workplace procedures
Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
remove and replace bonded panels on two different vehicles, in which the work must include two of the following:
door skins
vehicle turret
quarter panel
boot floor section
use the following bonding methods and securing techniques during above work:
welding and bonding
rivet or screwing and bonding.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing adhesive bonded structural damage on vehicles, including procedures for:
selecting and using personal protective equipment (PPE)
using safety data sheets (SDS) for adhesives
manual handling vehicle panels
storing adhesives
using tools and equipment
environmental requirements, including procedures for trapping, storing and disposing of waste materials and adhesives
original equipment manufacturer (OEM) or authorised agency’s recommended bonding procedures
location and types of structural foams
types of adhesives and their application methods and techniques
removal and replacement techniques for bonded panels
types of adhesive bonding methods
securing techniques, including:
welding and bonding
rivet or screwing and bonding
procedures for protecting vehicle and components when removing and replacing adhesive bonded panels
procedures for final inspection of bonded structural repair.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to vehicle structural damage that they have repaired using adhesive bonding, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
OEM or authorised agency repair procedures
PPE required to remove and replace adhesive bonded panels and structures
SDS for adhesives
vehicle specifications
two different vehicles or frames with bonded panels requiring repair
adhesives
cleaning agents and materials
tools, equipment and materials appropriate for repairing adhesive bonded panels.
Submission Requirements
List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here
Assessment task 1: [title] Due date:
(add new lines for each of the assessment tasks)
Assessment Tasks
Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Elements
Elements describe the essential outcomes.
Performance Criteria
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.
1. Prepare to repair adhesive bonded structural damage
1.1 Job requirements are determined from workplace instructions
1.2 Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
1.3 Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
1.4 Hazards associated with the work are identified and risks are managed
1.5 Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
1.6 Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
2. Remove and replace bonded sections
2.1 Replacement panels and components are checked against vehicle specifications and for quality
2.2 Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
2.3 Bonded panels and structures are repaired according to OEM procedures and stored until required
2.4 Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
2.5 Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
2.6 Bonded panels and structures are cleaned without causing damage to systems or components
3. Complete work processes
3.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
3.4 Workplace documentation is processed according to workplace procedures
This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.
Tools and equipment mustinclude:
adhesive application equipment
hand tool and securing clamps.
Safety and environmental requirements must include:
work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:
selecting and using PPE
using SDS for adhesives
manually handling vehicle panels
storing adhesives
using tools and equipment
environmental requirements, including procedures for trapping, storing and disposing of waste materials and adhesives.
Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:
remove and replace bonded panels on two different vehicles, in which the work must include two of the following:
door skins
vehicle turret
quarter panel
boot floor section
use the following bonding methods and securing techniques during above work:
welding and bonding
rivet or screwing and bonding.
Individuals must be able to demonstrate knowledge of:
work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing adhesive bonded structural damage on vehicles, including procedures for:
selecting and using personal protective equipment (PPE)
using safety data sheets (SDS) for adhesives
manual handling vehicle panels
storing adhesives
using tools and equipment
environmental requirements, including procedures for trapping, storing and disposing of waste materials and adhesives
original equipment manufacturer (OEM) or authorised agency’s recommended bonding procedures
location and types of structural foams
types of adhesives and their application methods and techniques
removal and replacement techniques for bonded panels
types of adhesive bonding methods
securing techniques, including:
welding and bonding
rivet or screwing and bonding
procedures for protecting vehicle and components when removing and replacing adhesive bonded panels
procedures for final inspection of bonded structural repair.
Assessors must satisfy NVR/AQTF assessor requirements.
Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.
Assessment must include direct observation of tasks.
Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to vehicle structural damage that they have repaired using adhesive bonding, e.g. repair orders.
Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.
The following resources must be made available:
automotive repair workplace or simulated workplace
workplace instructions
OEM or authorised agency repair procedures
PPE required to remove and replace adhesive bonded panels and structures
SDS for adhesives
vehicle specifications
two different vehicles or frames with bonded panels requiring repair
adhesives
cleaning agents and materials
tools, equipment and materials appropriate for repairing adhesive bonded panels.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.
Observation Checklist
Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice
Yes
No
Comments/feedback
Job requirements are determined from workplace instructions
Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
Hazards associated with the work are identified and risks are managed
Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
Replacement panels and components are checked against vehicle specifications and for quality
Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
Bonded panels and structures are repaired according to OEM procedures and stored until required
Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
Bonded panels and structures are cleaned without causing damage to systems or components
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Job requirements are determined from workplace instructions
Original equipment manufacturer (OEM) or authorised agency’s recommended bonding and repair procedures are accessed and interpreted
Adhesive specifications and application instructions, including safety data sheets (SDS), and bonding materials are selected and prepared
Hazards associated with the work are identified and risks are managed
Adhesive application tools and equipment and personal protective equipment (PPE) are selected and checked for serviceability
Work is planned to identify adhesive bonding methods, minimise waste, and use time efficiently
Replacement panels and components are checked against vehicle specifications and for quality
Bonded panels and structures are removed according to OEM procedures and without causing damage to system or components
Bonded panels and structures are repaired according to OEM procedures and stored until required
Bonded panels and structures are refitted using approved bonding methods, adhesives, materials and equipment according to OEM or authorised agency specifications, and safety and environmental requirements
Sealants are selected and applied according to OEM or authorised agency’s specifications and workplace procedures
Bonded panels and structures are cleaned without causing damage to systems or components
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and bonded vehicle panels and structures are presented ready for painting
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
Workplace documentation is processed according to workplace procedures
Forms
Assessment Cover Sheet
AURVTN023 - Repair adhesive bonded structural damage on vehicles
Assessment task 1: [title]
Student name:
Student ID:
I declare that the assessment tasks submitted for this unit are my own work.
Student signature:
Result: Competent Not yet competent
Feedback to student
Assessor name:
Signature:
Date:
Assessment Record Sheet
AURVTN023 - Repair adhesive bonded structural damage on vehicles
Student name:
Student ID:
Assessment task 1: [title] Result: Competent Not yet competent
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Feedback to student:
Overall assessment result: Competent Not yet competent